Product Description
Product Description
1. Conveyor chains with ( special ) attachments.
2. Double pitch conveyor chains ( special with attachments ).
3. Double pitch conveyor chainz ( special ) with extended pins.
4. Double plus chains.
5. Sharp top chains.
6. Hollow pin chains.
7. Surface: Shot Blasting Natural/Black/Blue/ Nickel plate/ Zinc plate.
Product Advantages:
1. Good quality, surface of chain is smooth, shiny and beautiful.
2. Chain is closely, tight.
3. Prompt Delivery.
4. Green Product.
5. International Approval.
6. Experienced Staff.
Company Introduction:
Vision Group is 1 of the largest manufacturers of Driving Chain, Conveyor Chain, Motorcycle Chain, Hoisting Chain, Agriculture Chain, Stainless Steel Chain, Dropped Forged Rivetless Chain, Long Pitch Conveyor Chain and so on.
Product Attribute
Usage |
Transmission Chain |
Material |
Alloy/Carbon Steel |
Surface Treatment |
Galvanized / nickel plated / stainless steel / carbon steel |
Feature |
Heat Resistant |
Chain Size |
Customized |
Structure |
Conveyor chain |
Color |
CHINAMFG Color |
Chain Model |
Roller Chains |
Chain Color |
Customized |
Structure (for Chain) |
Conveyor chain |
Port |
ZheJiang |
Payment |
L/C, T/T, D/P, Western Union |
Package |
Chain, Plastic Bag, Color Box, Wooden Case. or OEM |
Product Parameters
Our Advantages
Company advantages:
Own Import & Export License, The TV trade mark registered successfully in many countries, Sales network spread all over China, Products export to 65 countries in 5 continents.
Membership:
1. The member of China General Machine Components Industry Association.
2. The member of China Chain Transmission Association.
3. The member of China Chain Standardization Association.
4. The member of China Agricultural Association Machinery Manufacturers.
With our excellent trained staffs and workers, advanced and efficient equipments, completely sales network, strict QA systems. You are confidence that our premium qualified chain can meet all customers’ specification and strictest quality standards.
WHY CHOOSE US |
Comprehensive Product Portfolio We produce and supply a wide range of power transmission
products including drive chains, leaf chains, conveyor chains, agricultural chains, sprockets, and
couplings. This one-store-for-all shopping experience will significantly reduce your searching costs while
guarantee youfind what you want at 1 click.
Value Choice Products Our products are the best combination of quality and price, and you get what
you want within your budgets
Seasoned Sales Associates and Engineers We have 15 seasoned sales associates and 5 engineers;
on our team at your disposal any time when you need a helping hand. They are well trained with industry
know-now and will always respond to your requests within 24 hours.
100% Customer Retention Rate Our regular customers from overseas come back not just for our
premium quality products, but for the superior services that we’ve provided over the years.
FAQ |
Q1: What’s your average lead time? A: It varies. Our regular end-to-end lead time is 1-2 months.. We also provide express shipments for rush orders. For details,please consult our sales associate. Q2: Is your price better than your competitors given the same quality? Q4: Can we inspect the goods before shipment? Q5: What kind of payment method is acceptable for your mill? Q6: What if I have any other questions? |
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Standard or Nonstandard: | Standard |
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Application: | Conveyer Equipment, Packaging Machinery, Mining Equipment, Agricultural Machinery |
Surface Treatment: | Heat Treatment |
Customization: |
Available
| Customized Request |
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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Payment Method: |
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Initial Payment Full Payment |
Currency: | US$ |
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Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Can welded chains be used for power transmission in industrial machinery?
Yes, welded chains can be used for power transmission in industrial machinery. Power transmission in machinery involves the transfer of mechanical energy from one component to another to perform specific tasks. Welded chains offer several advantages that make them suitable for power transmission applications:
- High Strength: Welded chains are typically made from strong materials like carbon steel or alloy steel, providing the necessary strength to handle power transmission loads in industrial machinery.
- Efficient Transfer of Power: Welded chains have excellent load-bearing capabilities and transmit power efficiently, ensuring smooth and reliable operation of machinery.
- Multiple Strand Configurations: Welded chains can be used in various configurations, such as single, double, or multiple strands, allowing them to accommodate different power transmission requirements.
- Wide Range of Sizes: Welded chains are available in a wide range of sizes and pitches, making it possible to select the appropriate chain for specific power transmission applications.
- Customization: Welded chains can be customized with different attachments, spacings, and designs to meet the unique needs of various industrial machinery.
- Cost-Effective: Welded chains offer a cost-effective solution for power transmission compared to other methods, such as belts or gears.
- Reliability: When properly selected, installed, and maintained, welded chains provide reliable power transmission, reducing the risk of unexpected downtime and costly repairs.
- Low Maintenance: Welded chains require minimal maintenance, and regular lubrication can significantly extend their service life.
Welded chains are commonly used for power transmission in various industrial machinery, including conveyor systems, packaging equipment, material handling machines, and more. Their ability to handle heavy loads, transmit power efficiently, and withstand demanding operational conditions makes them a dependable choice for power transmission applications in the industry.
Can welded chains be used in the oil and gas industry for power transmission?
Yes, welded chains can be used in the oil and gas industry for power transmission applications. Power transmission in the oil and gas sector is essential for various processes, such as operating pumps, compressors, and other equipment. Welded chains offer several advantages that make them suitable for power transmission in this industry:
- High Strength: Welded chains are made from durable materials like carbon steel or alloy steel, providing the necessary strength to handle heavy loads and power transmission requirements.
- Corrosion Resistance: In the oil and gas industry, equipment may be exposed to harsh environments, including moisture and corrosive substances. Welded chains made from stainless steel or with appropriate coatings can resist corrosion and maintain their performance.
- Reliability: Welded chains are designed to withstand continuous operation, making them reliable for power transmission applications in the oil and gas sector.
- Flexibility: Welded chains come in various sizes and configurations, offering flexibility in design and accommodating different power transmission setups.
- Cost-Effectiveness: Welded chains provide a cost-effective solution for power transmission compared to other alternatives, making them a popular choice in the oil and gas industry.
- Easy Maintenance: Welded chains require minimal maintenance, reducing downtime and ensuring efficient power transmission operations.
- Long Service Life: When properly selected and maintained, welded chains can have a long service life, providing consistent power transmission for the oil and gas industry’s critical processes.
Overall, welded chains are a reliable and durable option for power transmission in the oil and gas industry, contributing to the efficient operation and productivity of various equipment and processes.
How do you select the right size and type of welded chain for your specific needs?
Selecting the appropriate size and type of welded chain for your specific needs requires careful consideration of several factors. Here are the key steps to guide you through the selection process:
- Identify the Application: Determine the purpose of the chain, whether it is for lifting, towing, securing, or other specific applications.
- Calculate the Working Load: Calculate the maximum weight or load the chain will be subjected to during its intended use. This is essential for ensuring safety and preventing chain failure.
- Choose the Material: Consider the environmental conditions and requirements of your application. Common materials like carbon steel, stainless steel, alloy steel, brass, and plastic offer different levels of strength, corrosion resistance, and suitability for various industries.
- Consider the Chain Design: Welded chains come in various designs, including standard welded chains, weldless chains, and specialty chains. The design should align with your specific needs.
- Check for Standards and Certifications: Ensure that the welded chain meets relevant industry standards and certifications to guarantee its quality and performance.
- Determine the Length and Diameter: Based on your application and load requirements, select the appropriate length and diameter of the chain. Remember that longer chains may have a reduced working load capacity.
- Consult with Experts: If you are unsure about the best choice for your needs, consult with industry experts or suppliers who can provide guidance based on their knowledge and experience.
By following these steps and carefully assessing your specific requirements, you can confidently select the right size and type of welded chain to ensure its optimal performance and longevity in your application.
editor by CX 2024-01-11
China Hot selling High Quality & Fast Delivery & Made to Order Dacromet-Plated Leaf Chain From China Factory for Forklift roller chain attachment links
Product Description
High Quality & Fast Delivery & Made to Order Dacromet-Plated Leaf Chain From China Factory For forklift
Product Description
1. The product series: BL, AL, LL, FL, etc
2. Material: Alloy steel & Stainless steel 304
3. Surface treatment: Shot peening / Blackening / Dacromet-plated / Nickel-plated / Zinc-plated, etc
4. Application: This type of chain can be used in CZPT forklift truck, UniCarriers forklift truck and other brand of forklift truck.
5. Chain size: BL888, BL846, BL523
Product name | Dacromet-Plated Leaf Chain From China Factory |
Materials Available | 1. Stainless Steel: SS304, SS316, etc |
2. Alloy Steel: 45Mn, 42CrMo, 20CrMo, etc | |
3. OEM according to your request | |
Surface Treatment | Shot peening, Blackening, Oxygenation, Polishing, Zinc-plated, Nickel-plated, Anodized, etc. |
Characteristic | Fire Resistant, Oil Resistant, Heat Resistant |
Design criterion | ISO DIN ANSI & Customer’s Drawing |
Size | Customer’s Drawing & ISO standard |
Application | Forklift, Hoister, etc |
Package | Wooden Case / Container and pallet, or made-to-order |
Certificate | ISO9001: 2008 |
Advantage | First quality, Best service, Competitive price, Fast delivery |
Delivery Time | 20 days for samples. 45 days for official order. |
Detailed Photos
View more products,please click here…
Company Profile
Material: | Alloy/Carbon Steel |
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Structure: | Leaf Chain |
Surface Treatment: | Dacromet-Plated |
Chain Size: | Bl622, Bl623 |
Feature: | Heat Resistant, Corrosion Resistance |
Sample: | for Free |
Samples: |
US$ 0/Meter
1 Meter(Min.Order) | |
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Customization: |
Available
| Customized Request |
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Types of roller chains and their applications
There are many factors that can cause premature wear of the roller chain. They include friction, external shocks, and lack of lubrication or adjustment. Here are some tips to help you prevent premature chain wear. Read on to learn more about the different types of roller chains and their applications. You’ll be surprised how quickly the roller chain wears out! Below we have listed some of the most common causes of premature roller chain wear.
Double strand heavy-duty roller chain
If your application requires a heavy-duty chain, a double-strand steel roller chain is an excellent choice. Double-strand steel roller chains are manufactured to reduce stress fatigue and stretch, making them ideal for industrial and logging equipment. This type of chain is also heat-treated and shot-peened for excellent fatigue resistance and strength. Listed below are some of the advantages of double-strand heavy-duty roller chains.
When comparing single-strand and double-strand heavy-duty roller chains, double-strand steel roller chains are generally better. They have twice as many side plates and a working load close to that of a twin-strand steel roller chain. Unlike single-strand steel roller chains, double-strand roller chains are not interchangeable with standard double-sprockets. They use sprockets specially made for double chains.
Double strand chains are particularly strong, resistant to rust and corrosion, and ideal for high-stress applications. They are commonly used in conveyor systems, paper mill equipment, ditches, lifts, seed drills, and various hoisting machinery. They are also used in the wastewater and food processing industries. Chains of this type are used on conveyor lines, so they are an excellent choice for heavy machinery.
Nickel-plated chain
Nickel-plated roller chains are ideal for outdoor work, mildly corrosive environments, and applications requiring a good chain appearance. Nickel plating increases component hardness and improves wear resistance while ensuring that all surfaces are protected. The benefits of nickel-plated roller chains include increased durability, corrosion resistance, and a bright shine. Here are a few reasons to use such a chain. All chains are manufactured to the highest quality and safety standards.
Although slightly corrosive, nickel-plated roller chains are ideal for applications in high salt and high humidity environments. However, nickel plating can peel and chip, so nickel roller chains are not recommended for use in food processing or other environments exposed to corrosive substances. ANSI B29.1 standard chain can be nickel-plated and is ideal for a variety of applications including industrial garage doors and boat lifts.
CZPT USA Corp. is committed to being the premier agricultural and industrial chain supplier in the United States. By focusing on quality, they ensure their chains provide long life and unmatched wear resistance. If you’re looking for a quality plated roller chain, consider choosing a chain from a leading manufacturer. If you need the durability and strength of a nickel roller chain, choose CZPT USA Corp. We manufacture the highest quality chains in the USA.
In addition to high strength, nickel-plated roller chains are also available in elastomer profiles. These types of chains can handle 1/2 to 3/4″ loads, depending on their pitch. They are also ideal for gentle traction on sensitive surfaces. The strength of these chains depends on the type of the main link used in the chain. Nickel-plated roller chains are available in a variety of sizes and are priced to suit a variety of applications.
Stainless steel chain
Stainless steel roller chains are ideal for industrial applications in two harsh environments. They have excellent chemical and corrosion resistance, as well as high strength. Chains are available in three grades to meet various operational needs. 304SS is suitable for food contact applications, while 316SS and 606SS offer excellent corrosion resistance. 600 series stainless steel provides excellent corrosion and wears resistance with precipitation hardened components.
In food processing, stainless steel chains are often exposed to extremely high temperatures and high concentrations of acids, alkalis, and water. They are also resistant to high concentrations of acid and chlorine. And their low magnetic permeability allows them to function properly in hygienic conditions. But stainless steel roller chains also have some disadvantages. Despite their excellent corrosion resistance, these chains are not recommended for use in food processing environments.
Compared to carbon steel, stainless steel roller chains are softer and hold longer. This means it may wear out faster. Since stainless steel is not heat-treated, its surface hardness is different from carbon steel. It retains heat for longer, reducing its tensile strength and extending its lifespan. Nonetheless, stainless steel roller chains are ideal for a variety of industrial applications.
The stainless steel roller chain is made of high-quality material. For example, the Premier series stainless steel roller chains are manufactured in Japan using a special type of stainless steel shot peening process. They also feature a solid roller design that reduces side flex. The Premier range also features highly polished side panels and is available in 10′ boxes, 50′ reels, and 100′ reels. They can also be cut to length if necessary.
Accumulation conveyor
Roller chain accumulation conveyors are designed to transport loads up to 440 lbs or 200 kg. The accumulator chain is located on large idler rollers to ensure quiet operation and the minimum force required to hold the pallet. They are suitable for various applications and can be integrated into the entire processing system. These conveyor belts have T-slots on three sides of the profile frame for connecting brackets and sensors.
Sensors installed in the accumulation area detect objects on the conveyor line and send signals to the motors that power the accumulation area. The motor can be external or built into the drum itself. Other types of sensors use light, such as photosensors. Photoelectric sensors detect objects by emitting and receiving specific wavelengths of light. This option is cost-effective because the sensor rollers are located slightly above the surface of the conveyor line.
Roller chain accumulation conveyors can be constructed of steel or plastic rollers. It can be equipped with staggered or coaxial rollers. Safety cover prevents accidental insertion of fingers into the chain, improving operator safety. The safety cover is compatible with the chain type and required bend radius. These caps are made of plastic clips that fit permanently on the inner links of the chain. They do not interfere with conveyed goods or workpiece carriers.
There are two basic types of accumulation conveyors: free flow and accumulation. Free-flowing chains allow conveyed objects to slide directly onto the chain while stacking chains allow goods to slide under the chain. Accumulation chains are commonly used in the food and packaging industries and have rollers that support conveyed objects. The free-flowing conveyor system eliminates the risk of damaging objects, as the rollers in the accumulation conveyor are in direct contact with the bottom of the cargo.
Custom attachment
Standard accessories for roller chains are available in a variety of styles. Typically, they can be assembled on pin or roller links. When referring to connecting chains, it is important to know how to refer to pitch and center-to-center spacing. The pitch of the roller chain should include inner and outer roller links and must alternate every three pitches. Additionally, you can order custom accessories for pin or roller linkages. Below are some examples of custom accessories for roller chains.
Stainless steel roller chains are one of the most well-known chains for this application. It has a stainless steel 304 finish to create curved and straight lugs. For even more flexibility, you can also request custom accessories such as chain plate holes and pins. For added safety, various accessories can be attached to the single-pitch roller chain. It can also be made with multiple pins or curved lugs.
HKK Chains is stocked with much stainless steel and carbon steel standard connecting chains. Most of the time, they can assemble a custom accessory chain in no time. For example, a single-pitch chain with two connecting holes is called a wide profile. Additionally, chains can be manufactured in a variety of materials, including carbon steel, stainless steel, Lambda, plastic, and Ultra WP. In addition, a wide range of unique accessories is available for special industries.
editor by CX 2023-05-30
China Hot selling Chain Factory of Agricultural Rice Conveyor Roller Chain Transmission Chain and Industrial Conveyor Drive Chain with Attachment X348 X458 X678 roller chain attachment links
Product Description
About Factory
With more than 18 years’ histiory, we are a professinal manufacturer for drop forged products such as forged chain (X348 X458 X658 X678 X698 F100 F160), scraper chain (10160, 14218, 14226, 142N), conveyor trolley (X348, X458, X678, XT160), and drive chain (X348, X458, X678), and so forth standard moulds of chain.
Besides, we can also produce as per your drawing or sample, special link chain, pusher, pin and plate, according to customers’ unique requirements.
Product Description
1) Material: Alloy steel, 40Cr, 42CrMo and so on.
2) Types: Standard types, X348 X458 X678, and so on. (Or as per your drawing)
3) Process: Moulding→Forging→Polishing & Blasting→Fine machining→Heat treatment→Blasting→Inspecting & testing→Packing
Product Show
Technical Data
Model | Dimension | Weight (Kg) | Material | Hardness | Working Load (KN) | Limit Load (KN) | ||||||
P | T | C | S | F | R | D | ||||||
10160B | 101.6 | 24 | 36 | 13 | 14 | 6 | 14 | 0.32 | 20CrMnTi | Surface HRC56-64° Depth 0.6-1.2mm |
18 | 100 |
10160 | 101.6 | 30 | 36 | 13 | 14.5 | 9 | 14 | 0.36 | 20CrMnTi | Surface HRC56-64° Depth 0.6-1.2mm | 21.6 | 120 |
14218 | 142 | 42 | 50 | 19 | 20.5 | 11 | 25 | 1.15 | 20CrMnTi | Surface HRC56-64° Depth 0.6-1.2mm | 48.6 | 270 |
14226 | 142 | 62 | 50 | 28 | 30 | 15 | 25 | 1.75 | 20CrMnTi | Surface HRC56-64° Depth 0.6-1.2mm | 61.2 | 340 |
2571 | 200 | 66 | 60 | 30 | 32 | 18 | 30 | 2.8 | 20CrMnTi | Surface HRC56-64° Depth 0.6-1.2mm | 72 | 400 |
26014 | 260 | 70 | 75 | 31 | 33 | 20 | 34 | 5.2 | 20CrMnTi | Surface HRC56-64° Depth 0.6-1.2mm | 135 | 750 |
142N | 142 | 43 | 50 | 19 | 22 | 12.5 | 25 | 1.2 | 40Cr | Quench HRC36-44° | 75.6 | 420 |
150D | 142 | 42 | 50 | 19 | 20.5 | 11 | 25 | 1.15 | 40Cr | Quench HRC36-44° | 75.6 | 420 |
MG20 | 200 | 70 | 50 | 27 | 29 | 17 | 35 | 3.78 | 40Cr | Quench HRC36-44° | 144 | 800 |
MG20B | 200 | 70 | 50 | 27 | 29 | 17 | 30 | 3.82 | 40Cr | Quench HRC36-44° | 140.4 | 780 |
MG20C | 200 | 70 | 50 | 27 | 29 | 17 | 28 | 3.85 | 40Cr | Quench HRC36-44° | 122.4 | 680 |
MS32 | 200 | 42 | 50 | 20 | 22 | 12 | 25 | 1.4 | 40Cr | Quench HRC36-44° | 75.6 | 420 |
MS55 | 200 | 80 | 70 | 35 | 38 | 25 | 28 | 4.36 | 40Cr | Quench HRC36-44° | 138.6 | 770 |
3006 | 200 | 65 | 70 | 30 | 33 | 24 | 32 | 3.6 | 40Cr | Quench HRC36-44° | 160.2 | 890 |
MS63 | 250 | 70 | 80 | 30 | 33 | 20 | 32 | 4.93 | 40Cr | Quench HRC36-44° | 147.6 | 820 |
S16 | 100 | 30 | 27 | 15 | 16 | 8 | 14 | 0.3 | 40Cr | Quench HRC36-44° | 16 | 88 |
S20 | 125 | 34 | 33 | 17 | 18 | 8 | 17 | 0.37 | 40Cr | Quench HRC36-44° | 19.4 | 108 |
S25 | 160 | 48 | 39 | 23 | 25 | 13 | 20 | 1.28 | 40Cr | Quench HRC36-44° | 55.8 | 310 |
S30 | 142 | 46 | 49 | 22 | 23.5 | 14 | 25 | 1.3 | 40Cr | Quench HRC36-44° | 91.8 | 510 |
Z16 | 100 | 40 | 35 | 18 | 20 | 12 | 17 | 0.4 | 40Cr | Quench HRC36-44° | 32.4 | 180 |
Z20 | 125 | 50 | 46 | 24 | 26 | 15 | 20 | 0.67 | 40Cr | Quench HRC36-44° | 59.4 | 330 |
Z20D | 125 | 52 | 60 | 24 | 26 | 16 | 26 | 1.15 | 40Cr | Quench HRC36-44° | 82.8 | 460 |
Z25 | 160 | 58 | 55 | 28 | 30 | 18 | 25 | 2.25 | 40Cr | Quench HRC36-44° | 82.8 | 460 |
Z25D | 160 | 66 | 64 | 29 | 31 | 22 | 28 | 2.6 | 40Cr | Quench HRC36-44° | 120.6 | 670 |
Z30 | 142 | 64 | 50 | 29 | 30.5 | 18 | 25 | 1.8 | 40Cr | Quench HRC36-44° | 111.6 | 620 |
Products & Testing Equipments
Products Application
Packing & Delivery
Why Choose Us?
1. We are engaged in chain industry over 15 years with rich market experience. We keep improving production techniques. All the products have longer working life and have passed the market test.
2. We can design the correct chains with high quality material, good abrasion resistance, good corrosion, high strengthen and etc as per your request or the chain application.
3. We are the chain manufacturer; you can directly purchase the product from us with low price and high quality.
4. We have a professional team for international trade, they have abundant experiences and are always ready to solve problems for customers. So you have nothing to worry about.
5. We have the long-term cooperative forwarder who can give us the lowest freight. And it can help you to save the freight. What’s more, for the FCL, we will design the packages as per the container sizes with the largest capacity to save the shipping cost for both of us.
Standard or Nonstandard: | Standard |
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Application: | Textile Machinery, Garment Machinery, Conveyer Equipment, Packaging Machinery, Electric Cars, Motorcycle, Food Machinery, Mining Equipment, Agricultural Machinery, Coating, Spraying, Mining, Slaughtering, Assembly |
Surface Treatment: | Polishing |
Structure: | Combined Chain |
Material: | Alloy |
Type: | Cranked Link Chain |
Samples: |
US$ 5/Piece
1 Piece(Min.Order) | |
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Customization: |
Available
| Customized Request |
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What is a roller chain?
What is a roller chain? A roller chain is a transmission system that transmits power from one shaft to another. Internal lubricant helps chains last longer and are interchangeable. Chains are usually made of carbon or alloy steel. Stainless steel is sometimes used in food processing machinery or in environments where lubrication is problematic. Brass and nylon are also sometimes used. If you need to slow down the machine, nylon chains can be used.
Roller chains are used to transmit power from one shaft to another
Generally speaking, the life of a roller chain is limited by three main factors: wear, corrosion, and fatigue. These can be minimized by following some simple guidelines. For optimum performance, the roller chain must be lubricated. Proper lubrication reduces friction and extends product life. Remember that corrosion and wind resistance can adversely affect lubrication, so protect the product properly.
A chain is a mechanical device used to transmit power from one shaft to another. The chain consists of a series of steel plates called bushings. Bushings are attached to the roller chain by pins or bushings. The block and bushing are held together by pins or bushings C riveted to the outer link D. The chain is also attached to the sprocket and bucket by pins or hooks. Chain pitch is measured between hinge centers, usually denoted p.
There are three types of chains: single-strand standard series, multi-strand standard series, and silent chain. Single strand chains are the most common type and cover a wide range of drive loads. Multi-strand chains provide greater power capacity without increasing chain pitch or line speed. An inverted tooth chain is a variant of a single-strand chain that eliminates the noise caused by pitch-related friction.
The inner and outer plates of the roller chain drive are made of steel. The rollers are positioned evenly between the chain links and are fastened to the sprockets. In addition, the rollers can rotate freely within the bushing. The chain links are arc-shaped and mesh with the sprocket teeth to transmit power through the chain.
Chain drives are another common way of transmitting mechanical power. These are the simplest forms of power transmission and are used on conveyor belts and other low-speed applications. The chain wraps around the sprocket and passes through the sprocket whose teeth mesh with the links. This mechanism transfers mechanical power from one shaft to another, increasing speed.
They are interchangeable
There are many different types of roller chains, but most are made of steel. Although they have their own advantages and features, they are generally interchangeable. You can buy different kinds of roller chains from domestic and foreign manufacturers, and you can choose the one that best suits your needs. Bearing Services can help you choose the right bearing for your application needs and budget. Here are some important things to consider before buying a roller chain. Here are some tips to make it easier for you to buy the right type of chain.
When choosing the right roller chain, be sure to consult the available size charts. Depends on how much chain you need to move the load you need to move. Remember that roller chains can be manufactured to fit a variety of machines and must meet your specific needs. Also, the chain should be long enough for the machine you are using. Make sure to buy a chain made of high-quality materials.
Double pitch roller chains have a flat top surface and are used in many different conveying applications. Double-pitch load-carrying roller chains, also known as oversized roller double-pitch chains, have rollers that extend beyond the sidebars to carry products. Double pitch drive series roller chains are used in elevators, long conveyor drives, agricultural machinery, and commercial sprinkler systems.
The tensile strength of a roller chain is a key factor to consider before purchasing a chain. The tensile strength of a chain is a function of the maximum force the chain can withstand before breaking. The three different types of tensile strength represent the force a chain can withstand without breaking. Each chain also has different strengths that can determine the type of chain you need.
The outer and inner links of the roller chain are designed for bearings. This allows the chain to be paired or unpaired with its internal links. The outer link has a pin, and the inner and outer pins are press-fit into the connecting plate. These links are usually made of steel and have a tensile strength of about 20 times their weight. The fatigue strength of two-pitch offset links is the same as that of the base chain.
They reduce wear with internal lubricants
In a roller chain, the pins and bushings rotate inside the chain without lubricant on the outside. They are in contact with the teeth of the sprocket and can easily wear out if not lubricated. The plates that connect the links and pivot about the pins can also rub against each other and cause wear. This is where lubricants come in handy. Without lubricant, the bare metal of the plate and bushing would rub against each other.
The lubricant should have the appropriate viscosity to penetrate critical internal surfaces and form an effective oil film. Recommended viscosities are listed in Table 1. Lubricants must be clean and non-corrosive. For roller chains, a good quality non-clean petroleum base oil is sufficient. While defoamers are not required, other additives such as antioxidants and extreme pressure inhibitors may be useful. However, impure oils should be avoided due to the risk of damage.
The shape of the spray head 10 overlaps with a conventional drive chain 12. The drive chain includes a plurality of rollers 24 and roller link plates 26. Each roller includes a roller pin 29 and is connected to a pair of pin link plates 28. Most drive chains have critical wear points on the sides of the roller pins 29. The shape of the spray head 10 prevents overspray onto the central portion of the roller.
In addition to preventing wear, these chains have unique specifications. Manufacturer CZPT requires raw material suppliers to certify that their products meet standards set by the American Society of Mechanical Engineers (ASME). CZPTs do not accept uncertified raw materials. For safety, the machine must be turned off before attempting to measure the chain. After the system is shut down, the measurement process should be completed in accordance with safety procedures.
General spray oil has lubricating properties, but is not as good as other types of chain lubricants. These are typically used for rust protection and include antioxidant chemicals. Generally, they are inexpensive and widely available in retail stores. However, they have the disadvantage of being very penetrating and difficult to apply evenly. Oil cannot stay on the chain as it spins, which can accelerate wear and corrosion.
They can be used to speed up or slow down machines
Typically, roller chains are chains used to move mechanical system components. Unlike belts, roller chains can be used to speed up or slow down a machine. The main difference between belts and roller chains is the lubrication process. Belts use lubrication to help them move at a constant speed, but should not exceed the critical speed of the roller chain. This critical speed is not easy to determine and lubrication is critical to its life.
A roller chain is a chain consisting of a steel bushing that holds the inner plate A and pins C together. Pin C is riveted to outer link D, while roller R surrounds each bushing B. The teeth of the sprocket are supported on the rollers. They spin freely on pins and bushings, reducing friction.
The chains can be single-stranded, double-stranded, or multi-stranded. The rated power capacity of the single strand chain can meet various drive load requirements. Multi-strand chains provide higher power capacity without increasing chain pitch or line speed. The silent chain, also known as the inverted tooth chain, consists of a series of toothed chainplates. The pins of the chain are pressed into the wide ends of the sidebars and outer links.
Although roller chains are a common mechanical component, they can fail under certain conditions. The most common cause of excessive wear is wrong to load sizing. Each manufacturer sets a maximum workload for its product. A chain that is too small for the load carried will not run smoothly and may cause premature failure. Chains can also fail due to rust or improper maintenance.
There are many ways to choose the correct size roller chain. The easiest way to choose the right one is to use a horsepower chart to determine the speed of the motor. RPM will determine the size of the chain and the number of teeth on the drive sprocket. Conveyor chains offer a variety of options to move products horizontally or vertically, even around bend radii.
editor by CX 2023-04-21